Shindaiwa 400 Betreibershandbuch

1 Safety Guidelines 2 Specifications 2.1 Specification Matrix 2.2 Ambient Condition 3 Use 4Parts 4.1 External View 4.2 Control Panel 5 Equip

- 10 - WATER TEMP 5 Equipment 5.1 Monitor Display This generator is equipped with monitoring function for water/coolant temperature, oil

- 11 - If the water level is normal, check for loose fan belt or possible water leak in the cooling system, after the engine is cooled down. <

- 12 - 0 0 0 0 0 HOUR METER 5.1.3 Battery Charge Monitoring Lamp (charge lamp) When the battery is not able to be charged d

- 13 - 5.2.4 Fuel Gauge It shows the volume in the fuel tank. When filled up, it shows F . When the hand is approaching to E , the volume i

- 14 - 5.2.6.2 Panel Light / Pilot Lamp Pilot Lamp indicates whether or not generator is generating electricity, when the engine is driving.

- 15 - Thermal Relay 5.2.7.4 Thermal Relay This relay sends the signal to the 3-Phase circuit breaker and the 1-Phase breaker to tr

- 16 - FIXING SCREW NUT FREQUENCY ADJUSTING SCREW THROTTLE LEVER 5.2.8.2 Throttle Lever Throttle Lever The lever is to adjust the engine speed.

- 17 - <Caution>  Always set the lever for 3-way valve back to A position and cover the external fuel intake and return port

- 18 - 6 Transport and Installation 6.1 Transportation :Injuries  When lifting the equipment, always use a lift hook.  Do not use Side r

- 19 - 6.2 Installation :Suffocation from exhaust fume  Exhaust fume from the engine contains many elements harmful to human. Do not opera

- 1 - Introduction Thank you for purchasing Shindaiwa Sound Proof Diesel Engine Generator. z This user’s manual was created to ensure the safe

- 20 - :Electrical damages  If the load exceeds the allowable amperage, the overheating may damage the cable.  If the cable is either too lon

- 21 - 7.2 Connecting Cable :Electrical Shock  Before connecting or disconnecting a load cable from output terminals, always turn a circuit

- 22 - 7.2.1.3 For 1-Phase Load(2) Terminal Voltage: 200V/220V (or 400V/440V) at 50Hz/60Hz 7.2.2

- 23 - 7.3 Earth Leakage Relay and Grounding :Electrical Shock  Ground the every earth grounding terminal to the earth as set out in the

- 24 - GROUNDING ROD EARTH GROUNDING TERMINAL BONNET GROUNDING TERMINAL INDICATING LAMP EARTH LEAKAGE RELAY TEST BUTTONRESET BUTTON <Caution>

- 25 - 7.3.3 The earth leakage breaker relay has activated In the event the earth leakage breaker relay has activated, the earth leakage i

- 26 - OIL FILLER OIL GAUGE OK NOT ENOUGH TOO MUCH LOWER LIMIT UPPER LIMIT OIL GAUGE 8.1 Checking Engine Oil Please refer to the user’s

- 27 - FULL LOW 8.2 Checking Coolant/water Also refer to the User’s Manual for Engine :Injuries  Before performing any equipment

- 28 -  Replace LLC every 2 years or 1000 hours Mixture ratio (for reference only) : Ambienr temperature (Celsius) -15 -20 -30 Mixture rati

- 29 - 8.3.2 Condition Check for any damage on the fan belt. Replace if necessary. <Caution>  Refer to the User’s manual for Engine f

- 3 - 1 Safety Guidelines :Suffocation from exhaust fume  Exhaust fume from the engine contains many elements harmful to human. Do not opera

- 30 - Notice: Do not use home heating oil or gasoline in your diesel engine; either may cause engine damage. 8.5 Checking Fuel, Engine Oil, a

- 31 -  Replacing the battery Two batteries are connected in series order. Whenever you replace battery or disconnect cables, always proceed wit

- 32 - FIXING SCREW FREQUENCY ADJUSTING SCREW THROTTLE LEVER 9 Operation 9.1 Initializing / preparation :Suffocation from exhaust fume 

- 33 - <Caution>  Do not drive the starter motor for more than 10 seconds successively  If you need to restart, wait at least 30 seconds

- 34 - 9.2 200/400 Voltage Changeover - Dual Voltage System The generator is incorporated with dual voltage system. So, you can easily change

- 35 - 3-PHASE 400/440V The 3-phase voltage is energized to the 3-phase output terminals. Refer to 7-2. Connecting cable Starting the e

- 36 - :Fire  Always wipe any drip of gasoline or oil. Add fuel to the fuel tank Turn the starter switch to <RUN> position. It will ta

- 37 - EXTERNAL FUEL INTAKE (PLUG : PT-1/2) EXTERNAL FUEL RETURN (PLUG : PT-1/2) 3-Way valves A position 3-Way valves 9.6 Connecting to Extern

- 38 - 10 Maintenance :Electrical Shock ● Injuries  Before performing any equipment check or maintenance, stop the engine, and remove the

- 39 - Description Startup check Every 200hrs Every 400hrs Every 500hrs Every 1000hrs Engine Side Clean each parts / tightening Engi

- 4 - :Injuries to eyes and skin  Battery fluid contains diluted sulfuric acid. Avoid contact with eyes, skin or on clothing. If the acid com

- 40 - 10.1 Oil Change Remove Oil Filler cap Loosen the engine oil drain plug and allow the oil to drain fully Reinstall the drain plug Add o

- 41 - 10.3 Cleaning / Changing Air Filter Element Clean Every 200 hours Replace Every 500 hours Loosen the bolt that is holding the air cle

- 42 - 10.4 Draining Water from Water Separator When a float (red) is at drain level, drain water. Loosen the drain plug and drain

- 43 - 10.6 Clean gauze filter in water separator Clean Every 500 hours Loosen the lever and then loosen the air extraction plug. Turn the

- 44 - <Caution> Put a tray under the lever in order to catch spilled fuel when loosing the lever.  Gaskets are attached to both ends of

- 45 - 10.9 Draining Water from Fuel Tank Drain water Every 200 hours Unscrew the Fuel drain plug Reinstall the drain plug, after drainin

- 46 - 11 long-term Storage :Electrical Shock ● Injuries  Before performing any equipment check or maintenance, stop the engine, and remove

- 47 - 11.2 Stacking :Injuries  If you have to stack two generators in warehouse, always proceed with the following steps.  Ensure that t

- 48 - 12 Troubleshooting :Electrical Shock  Do not operate the equipment, if the equipment or you are wet.  Before performing any equipm

- 49 - Symptom Presumable Cause Action Starter motor does not drive or speed is low. 1. Battery output is weak 2. Battery is deteriorated 3

- 5 - :Injuries  When lifting the equipment, always use a lift hook.  Do not use Side rope-through, for it may cause equipment to drop.  A

- 50 - Overheated 1. Engine thermostat is defective 2. Water temp sensor is defective 3. Water temp meter is defective 4. Fan belt tension is

- 51 - 13 Generator Wiring Diagram

- 52 - 14 Engine Wiring Diagram

- 6 - Location of Warning labels When the warning labels become unreadable or damaged, place new labels on the appropriate locatio

- 7 - 2 Specifications 2.1 Specification Matrix Name of Generator DG1000MI-400 Type Unit Blushless, Rotating Field, 3-Phase, 4-Pole, Synch

- 8 - 2.2 Ambient Condition Use the equipment under the following ambient condition. The other condition may cause troubl

- 9 - 4.2 Control panel No. Name No. Name 1 3-phase circuit breaker 11 Water Temperature Gauge 2 1-phase circuit break